Materials Characterization
o Learned about visible light and electron microscopy and how to use each to characterize materials
Subtractive Manufacturing
o Learned in depth about how to use subtractive manufacturing to produce large and small scale parts
o Discussed the fundamentals of milling and turning
o Compared the differences between high and low tolerance parts
o Projects included a cost report on making 10 and 1000 units of a part
Additive and Net shape Manufacturing
o Went in depth on nearly all 3D printing methods
o Discussed the cost analysis of each type of printing method
o Learned the process of developing new printing materials
o Compared industrial printing to injection molding and casting
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Quality Control and Quality Assurance
o Learned the basics of Six Sigma and Lean manufacturing and how to implement these changes in a professional setting
o Performed a Gage R&R on 3D printed parts and reported our findings
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Fundamentals of Industrial Engineering
o Used Excel to determine the optimum floor setup for the highest efficiency
o Used Excel to simulate how machine ordering will affect overall part flow
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Modeling and Simulation of Systems
o Modeled Physical and Electrical systems using the following softwares:
§ Matlab
§ Simulink
§ Simscape
§ Arduinos
Integrated Design and Manufacturing
o Discussed various manufacturing processes and how to design parts for each product
o Discussed the physical changes that a part must go through for various production techniques
Materials Processing
o Learned about multiple manufacturing processes such as:
§ Injection molding
§ Blow molding
§ Powder Production
§ Sheet Metal Rolling
§ Casting